CAST-IRON SELF-PRIMING PRESSURE SYSTEM
DAB-102CORE Cast Iron Self-Priming Jet Pump with NXT Controller
The DAB-102CORE is a surface-mounted self-priming jet pressure system designed for domestic clean-water supply, rainwater-tank pressure systems, light garden irrigation, water transfer and compatible pressure-boosting applications.
White International's current product page continues to use the listing name DAB-102NXT, while its current product code and technical datasheet identify the package as DAB-102CORE. Both refer to order code 808414.
The system combines the DAB JET 102M cast-iron self-priming pump with the Bianco NXT CORE digital pressure controller. Current manufacturer data lists 60L/min maximum flow, 53.8m maximum head, 0.75kW output power and 5.1A rated current.
Installed Today can offer the DAB-102CORE as supply only or through eligible supplied-and-installed pathways in Brisbane and Gold Coast service areas, subject to the water source, suction conditions, pipework, electrical supply, pump location and required hydraulic duty.
DAB-102CORE at a glance: order code 808414, DAB JET 102M cast-iron self-priming pump, 60L/min maximum curve flow, 53.8m maximum head, 0.75kW output, 5.1A rated current, up to approximately 8m self-priming capability at sea level under suitable conditions, 2.2-bar factory controller start pressure, adjustable starting from approximately 0.5–6.0 bar and a current two-year DAB manufacturer warranty.
CURRENT PRODUCT IDENTITY
Is It DAB-102NXT or DAB-102CORE?
Both names currently appear in White International's manufacturer material.
DAB-102NXT
This remains the commercial listing name used on White International's current Australian product page.
DAB-102CORE
This is the current product code shown on the manufacturer product page and current technical datasheet for order code 808414.
The underlying pressure pump is the DAB JET 102M, paired with the current Bianco NXT CORE electronic pump controller.
HOW IT WORKS
What Does the DAB-102CORE Do?
The DAB JET 102 is a self-priming centrifugal jet pump. Its internal jet and venturi arrangement allows it to establish suction from a suitable clean-water source positioned below the pump when the pipework is correctly designed and primed.
The NXT CORE controller sits on the pump discharge and monitors system pressure and water flow.
When pressure falls below the programmed start pressure, the controller starts the pump. When water demand ends and flow falls below the controller's minimum-flow threshold, it stops the pump automatically.
This is not a variable-speed pressure system. The DAB JET 102 operates at fixed motor speed. The NXT CORE controller provides automatic on/off control and protection rather than continuously varying motor speed.
KEY NUMBERS
DAB-102CORE at a Glance
60L/min
Maximum Flow
53.8m
Maximum Head
0.75kW
Output Power
5.1A
Rated Current
PUMP CURVE
Does the DAB-102CORE Deliver 60L/Min at 53.8m Head?
No. Maximum head and maximum flow describe different operating points on the pump curve.
The DAB JET 102 reaches approximately 53.8m head at or near zero flow. As flow increases, available head progressively falls.
| Approximate Flow |
DAB JET 102 Pump Head |
| 0L/min |
53.8m |
| 10L/min |
Approximately 47m |
| 20L/min |
Approximately 41m |
| 30L/min |
Approximately 36.3m |
| 40L/min |
Approximately 32.4m |
| 50L/min |
Approximately 28.8m |
| 60L/min |
Approximately 25.8m |
Size the pump using flow and pressure together. The 53.8m headline figure should not be interpreted as approximately 527kPa available while delivering the full 60L/min.
TECHNICAL SPECIFICATIONS
DAB-102CORE Technical Specifications
| Specification |
Current Manufacturer Detail |
| Brand |
DAB Pumps |
| Current Product Code |
DAB-102CORE |
| Listing Name |
DAB-102NXT |
| Order Code |
808414 |
| Pump |
DAB JET 102M |
| System Type |
Self-priming fixed-speed jet pressure system with electronic controller |
| Maximum Flow |
60L/min |
| Maximum Head |
53.8m |
| Output Power |
0.75kW P2 / approximately 1hp |
| Rated Current |
5.1A |
| Electrical Supply |
220–240V AC, 50Hz, single phase |
| Motor Type |
Asynchronous TEFC motor |
| Motor Insulation |
Class F |
| Motor Protection |
Built-in thermal overload |
| Pump Protection Class |
IP44, with terminal board listed at IP55 |
| NXT CORE Controller Rating |
IP65 in the current controller manual |
| Pump Body |
Cast iron |
| Internal Hydraulic Components |
Technopolymer components with stainless-steel adjustment rings |
| Mechanical Seal |
Carbon / ceramic |
| Suction Inlet |
1-inch BSP female |
| Discharge Outlet |
1-inch BSP male |
| Maximum Pump Pressure |
6 bar |
| Controller Maximum Pressure |
10 bar |
| Pump Liquid Temperature |
Approximately 2–35°C |
| Pump Maximum Ambient Temperature |
40°C |
| Self-Priming Capability |
Up to approximately 8m at sea level under suitable installation conditions |
| Factory Controller Start Pressure |
2.2 bar / approximately 220kPa |
| Adjustable Start Pressure |
Approximately 0.5–6.0 bar |
| Controller Stop |
When flow falls below approximately 0.9L/min |
| Pressure Vessel Recommendation |
3L, 8L or 18L external vessel recommended |
| Warranty |
24 months / 2 years under current DAB Pumps warranty listing |
NXT CORE CONTROLLER
What Does the NXT CORE Controller Do?
The Bianco NXT CORE is a digital electronic pressure controller designed for single-phase pumps up to approximately 10A and 1.5kW.
It replaces the basic mechanical pressure-switch function in this pressure-system package and adds digital monitoring and pump-protection functions.
- Starts the pump when pressure falls
- Stops the pump when water flow falls away
- Digital real-time pressure display
- Dry-run sensing
- Automatic restart after water loss
- Frequent-start protection
- Automatic restart after power interruption
- Adjustable start pressure
- Plug-and-play connection to the pump
START PRESSURE
Can the Controller Start Pressure Be Adjusted?
Yes. The NXT CORE is factory-set to start the pump at approximately 2.2 bar.
The current controller manual allows adjustment from approximately 0.5 to 6.0 bar.
The start setting still needs to suit the pump curve and the static pressure created by the plumbing system.
A higher start setting does not increase the pump's hydraulic capability. The JET 102 can only produce pressure and flow within its actual pump curve.
STATIC HEAD
Why Does Outlet Height Matter?
The controller starts the pump when system pressure falls below its programmed cut-in value.
If the static water column above the controller already creates pressure equal to or greater than that start setting, the controller may not detect the pressure drop needed to start the pump.
This is particularly important where outlets are substantially higher than the pump or where the pump is installed low on a sloping or multi-level property.
DRY-RUN PROTECTION
What Happens if the Water Source Runs Out?
The NXT CORE includes dry-run sensing.
If the controller detects that the pump is operating without suitable water flow, it stops the pump and enters an automatic restart sequence.
The current controller logic can subsequently test for restored water availability and eventually moves to a periodic restart cycle where the dry condition continues.
Dry-run protection is a fault safeguard rather than a normal operating method. The pump should still be correctly primed and supplied with a reliable water source.
PRESSURE VESSEL
Does the DAB-102CORE Need an External Pressure Tank?
The NXT CORE can control the pump without a conventional large pressure tank, but White International currently recommends fitting a 3L, 8L or 18L external pressure vessel for typical domestic applications.
A small pressure vessel can reduce pump starts caused by minor water losses or low-demand uses such as:
- Dripping taps
- Small cistern top-ups
- Filling a kettle
- Small filtration-system demands
- Minor pressure fluctuations
Reducing unnecessary starts can improve system behaviour, reduce repeated pump cycling and reduce noise from frequent short pump runs.
The electronic controller does not make a pressure vessel pointless. The current NXT CORE manufacturer manual specifically recommends a 3L, 8L or 18L vessel for domestic systems.
SELF-PRIMING
Can the DAB JET 102 Draw Water Up From a Tank or Well?
Yes. DAB identifies the JET 102 as a self-priming pump with suction capability of up to approximately 8 metres at sea level under suitable conditions.
This can make the system useful where the pump is mounted above the water level in a tank, shallow well or similar clean-water source.
Actual suction performance depends heavily on the complete installation.
- Vertical suction lift
- Horizontal suction length
- Pipe diameter
- Air-tight pipe joints
- Foot or non-return valve arrangement
- Number of fittings and bends
- Water level changes
- Correct initial priming
Eight metres is an upper self-priming capability under stated conditions, not a design target for every installation. Long or restrictive suction pipework can significantly reduce performance.
RAINWATER TANKS
Is the DAB-102CORE Suitable for Rainwater Tanks?
Yes. Rainwater reuse is a manufacturer-listed application for the NXT CORE controller, and the DAB jet pump can be used for compatible clean-water tank supply.
The tank water needs to be sufficiently clean for the pump. Excessive sand, sediment, grit or other abrasive contamination can affect the hydraulic components, mechanical seal and electronic controller.
The pump provides pressure from the rainwater source but does not automatically select between rainwater and mains water.
Automatic rainwater-to-mains changeover is a separate system function. A compatible rainwater-management device is required where automatic mains backup is needed.
HOUSEHOLD PRESSURE
Can the DAB-102CORE Be Used for Domestic Water Supply?
Yes. White International lists household water supply and domestic pressure boosting among the current applications for the DAB-102CORE.
The manufacturer's current selection information lists the system for up to approximately six taps.
That figure should be treated as a selection guide rather than a guarantee that six high-flow fixtures can all operate simultaneously at maximum pressure.
Correct sizing depends on:
- Required simultaneous water flow
- Desired pressure at outlets
- Number and type of fixtures
- Pipe diameter and length
- Building elevation
- Suction lift
- Filters and valves
- Garden or irrigation demand
CLEAN WATER
What Type of Water Can the DAB-102CORE Pump?
The system is intended for clean water and other compatible clean, non-volatile liquids without fibres or solids.
Applications listed by the manufacturer include domestic water supply, light garden irrigation, water transfer, washing systems and pressure boosting.
This is not a dirty-water pump. Heavy sediment, sludge, sand and abrasive contamination should be addressed before installing the pressure system.
DRINKING WATER
Is the DAB-102CORE Suitable for Drinking-Water Systems?
White International currently lists the DAB-102CORE with drinking-water approval, and the manufacturer's current product datasheet displays approval for use in contact with drinking water under the applicable Australian and New Zealand test requirements.
This relates to the materials that come into contact with the water.
It does not mean the pump filters, disinfects or converts an unsuitable water source into potable water.
CAST-IRON CONSTRUCTION
What Is the DAB JET 102 Made From?
The current manufacturer datasheet lists a cast-iron pump body and motor support.
The hydraulic internals use technopolymer components including the impeller, diffuser and venturi arrangement, together with stainless-steel adjustment rings.
The mechanical seal uses carbon and ceramic sealing faces.
This construction distinguishes the DAB-102CORE from stainless-steel and technopolymer pressure-pump alternatives while retaining DAB's established JET hydraulic design.
ELECTRICAL CONNECTION
How Is the DAB-102CORE Powered?
The current system is specified for 220–240V AC, 50Hz single-phase electricity.
The JET 102 motor is rated at approximately 5.1A and the current datasheet identifies a 10A-rated supply lead and three-pin plug arrangement.
The NXT CORE controller connects to the pump using its plug-and-play connection.
Where a suitable electrical outlet already exists in the correct pump position, normal appliance connection is straightforward. Any new power point, circuit extension or other fixed electrical work is additional.
PUMP & CONTROLLER LIMITS
Is the System Rated to 6 Bar or 10 Bar?
Both figures appear in the current technical data because they apply to different components.
JET 102 Pump
The current DAB-102CORE datasheet lists the pump at a maximum system pressure of 6 bar.
NXT CORE Controller
The electronic controller itself is rated to a maximum pressure of 10 bar.
The controller's higher component rating does not increase the maximum pressure rating of the pump. The complete installation needs to respect the lowest applicable component limit.
TEMPERATURE LIMITS
What Water Temperature Can the DAB-102CORE Handle?
The current DAB-102CORE pump datasheet lists a liquid operating range of approximately 2°C to 35°C.
The NXT CORE controller itself has a higher component temperature rating, but the lower JET 102 pump limit governs the normal complete pressure system.
The pump datasheet lists a maximum ambient temperature of approximately 40°C.
DIMENSIONS & ACCESS
How Large Is the DAB-102CORE?
The current manufacturer dimensional drawing lists the JET 102 pump at approximately 414mm long x 178mm wide.
With the NXT CORE controller fitted above the discharge, the overall height is approximately 370mm.
The current datasheet separately lists the pump at approximately 12.5kg and the controller at approximately 1.6kg.
Installation space still needs to allow access to the priming point, suction and discharge fittings, controller display, electrical connection and future pump removal.
INSTALLATION POSITION
Where Should the DAB-102CORE Be Installed?
The pump needs a stable support close enough to the water source to avoid unnecessary suction losses.
The suction pipework needs to remain airtight and should be sized around the actual installation rather than simply matching the smallest fitting that can be connected to the pump.
The controller is installed on the discharge side of the pump before the downstream outlets and can be oriented as permitted by the current controller instructions while maintaining the correct direction of water flow.
WEATHER PROTECTION
Can the DAB-102CORE Be Installed Outside?
The pump and controller can form part of an external water system where the installation provides appropriate environmental protection.
The JET 102 pump is currently listed at IP44, while the NXT CORE controller is listed at IP65.
The NXT CORE manufacturer manual still instructs installers to protect the controller from rain and moisture, so the IP rating should not be treated as permission for unrestricted weather exposure.
A suitable pump position should provide ventilation, drainage, weather protection and service access.
WHEN IS IT NOT THE RIGHT PUMP?
When Should You Consider Another Pressure System?
The DAB-102CORE may not be the best match where:
- Required simultaneous flow exceeds its useful hydraulic duty
- The installation needs true variable-speed constant pressure
- The suction lift or pipe losses are excessive
- The water contains significant sediment or abrasive solids
- The site requires automatic rainwater-to-mains changeover
- A higher-flow irrigation system needs substantially more water
- The available installation location cannot provide suitable weather protection
- The electrical supply is unsuitable for the pump
SUPPLY ONLY
Buy the DAB-102CORE Supply Only
Choose supply only where a suitable plumber, pump technician or other appropriately qualified installer is already arranged.
The product-only price does not automatically include:
- Plumbing installation
- Suction-pipe alterations
- Delivery-pipe alterations
- Foot or non-return valve
- Isolation valves
- Unions or flexible connectors
- External pressure vessel
- Tank filtration or strainers
- Automatic mains-water changeover
- Electrical outlet or circuit work
- Pump-base alterations
- Weather-protection enclosure
- Existing pump removal
- Off-site disposal
SUPPLY & INSTALL
DAB-102CORE Supplied & Installed
Eligible Brisbane and Gold Coast customers can select a supplied-and-installed pathway where the water source, existing plumbing and pump location suit the DAB-102CORE.
Water Source Check
The source needs to provide suitable clean water and the suction arrangement must be capable of maintaining reliable prime.
Hydraulic Check
Suction lift, pipe size, delivery pipework, elevation and simultaneous demand need to sit within the JET 102 pump curve.
Location & Power Check
The pump needs stable support, suitable weather protection, electrical supply and access for future service or replacement.
STANDARD INSTALLATION
What Can Change the Installation Scope?
A straightforward replacement assumes the existing pump location, pipework, water source and electrical supply are accessible and suitable.
Additional work can apply where:
- The pump is being relocated
- Suction pipework leaks or is undersized
- A foot or non-return valve is required
- Delivery pipework needs modification
- Isolation valves or unions require replacement
- A pressure vessel is being added
- The tank contains heavy sediment
- Automatic mains backup is required
- A new electrical outlet is required
- A pump base or weather enclosure is required
- Access falls outside standard installation conditions
INSTALLATION AREAS
DAB Pressure Pump Installation in Brisbane & Gold Coast
Installed Today can provide supplied-and-installed pathways across eligible Brisbane and Gold Coast service areas where the DAB-102CORE and required installation scope are available.
Brisbane
Gold Coast
Supply-only ordering is also available for customers who already have an appropriate installer arranged and only require the pressure system supplied.
DAB JET PUMP WITH DIGITAL AUTOMATIC CONTROL
Why Choose the DAB-102CORE?
The DAB-102CORE combines DAB's established cast-iron JET 102 self-priming hydraulic platform with the current Bianco NXT CORE digital pressure controller.
Current manufacturer specifications include 60L/min maximum flow, 53.8m maximum head, 0.75kW output, 5.1A rated current, up to approximately 8m self-priming capability, adjustable electronic start pressure and automatic dry-run protection.
It is particularly relevant for medium domestic clean-water duties where a conventional self-priming jet pump is preferred and automatic electronic control is required without moving to a variable-speed pressure system.
WARRANTY
DAB-102CORE Warranty
White International's current Australian product listing provides a 24-month / two-year DAB Pumps warranty for order code 808414.
The current manufacturer datasheet also displays a two-year DAB warranty for the system.
Warranty remains subject to the applicable manufacturer conditions, correct installation, operation within specified limits, appropriate water quality and proof-of-purchase requirements.
COMMON QUESTIONS
Questions About the DAB-102CORE
Is DAB-102NXT Still the Current Name?
White International still uses DAB-102NXT as the current product-page title, while its current product code and datasheet identify order code 808414 as DAB-102CORE.
What Is the Order Code?
The current manufacturer order code is 808414.
What Pump Is Inside the System?
The package uses the cast-iron DAB JET 102M self-priming pump.
Is It Variable Speed?
No. It is a fixed-speed pump controlled automatically by the electronic NXT CORE pressure controller.
What Is the Maximum Flow?
DAB lists 60L/min maximum flow.
What Is the Maximum Head?
The current manufacturer specification is 53.8m.
Does It Deliver 60L/Min at 53.8m Head?
No. At approximately 60L/min the current DAB hydraulic data shows about 25.8m head rather than 53.8m.
What Is the Motor Rating?
The JET 102 pump is listed at 0.75kW P2, approximately 1hp.
What Current Does It Draw?
The current DAB-102CORE datasheet lists approximately 5.1A.
What Power Supply Does It Use?
The current specification is 220–240V AC, 50Hz single phase.
What Size Is the Inlet?
The pump suction inlet is 1-inch BSP female.
What Size Is the Outlet?
The pump discharge outlet is 1-inch BSP male.
What Is the Default Controller Start Pressure?
The NXT CORE is factory-set to approximately 2.2 bar or 220kPa.
Can the Start Pressure Be Adjusted?
Yes. The current controller manual lists an adjustment range of approximately 0.5–6.0 bar.
When Does the Controller Stop the Pump?
The current controller manual states that the pump stops when flow falls below approximately 0.9L/min.
Does It Have Dry-Run Protection?
Yes. The NXT CORE includes dry-run detection and automatic restart functionality.
Does It Need a Pressure Tank?
The controller can operate the pump automatically without a traditional large pressure tank, but the current manufacturer manual recommends a 3L, 8L or 18L external pressure vessel to reduce unnecessary pump starts.
How Deep Can It Self Prime?
DAB lists self-priming capability of up to approximately 8 metres at sea level under suitable installation conditions.
Can It Draw From a Rainwater Tank?
Yes, where the tank water is suitably clean and the suction pipework is correctly designed and primed.
Does It Automatically Switch to Mains Water?
No. Automatic rainwater-to-mains changeover requires a separate compatible water-management arrangement.
How Many Taps Can It Supply?
White International lists six taps as a selection guide. Actual suitability depends on simultaneous flow, pressure requirements, suction conditions, pipework and elevation.
Is It Drinking-Water Approved?
Yes. Current manufacturer information lists the DAB-102CORE with drinking-water approval for compatible potable-water systems.
Does Drinking-Water Approval Mean It Purifies Water?
No. It relates to the materials in contact with water and does not filter or disinfect the source water.
What Is the Pump Body Made From?
The JET 102 uses a cast-iron pump body with technopolymer hydraulic components.
What Is the Maximum Pump Pressure?
The current DAB-102CORE datasheet lists 6 bar maximum pump pressure.
Why Is the Controller Rated to 10 Bar?
The NXT CORE controller has its own 10-bar component rating. The lower 6-bar pump limit still needs to be respected for the complete system.
What Is the Pump's Maximum Water Temperature?
The current DAB-102CORE datasheet lists approximately 35°C.
What Is the Pump IP Rating?
The current pump datasheet lists IP44, with the terminal-board enclosure listed at IP55.
What Is the NXT CORE Controller IP Rating?
The current dedicated NXT CORE controller manual lists IP65.
Can It Be Installed Outside?
It can form part of an external water system where the pump and controller receive appropriate weather protection, drainage, ventilation and service access.
What Is the Warranty?
White International currently lists a two-year DAB Pumps warranty for order code 808414.
Can I Buy the DAB-102CORE Supply Only?
Yes. Supply-only ordering suits customers who already have an appropriate installer arranged.
Can Installed Today Install It?
Eligible Brisbane and Gold Coast properties can select a supplied-and-installed pathway where the water source, suction conditions, pipework, electrical supply and pump location are suitable.
FINAL CHECK
Is the DAB-102CORE Right for Your Property?
The DAB-102CORE / DAB-102NXT is primarily suited to domestic and light-property clean-water applications needing a self-priming cast-iron jet pressure system with automatic digital control.
Current manufacturer specifications list 60L/min maximum flow, 53.8m maximum head, 0.75kW output power, 5.1A rated current, 1-inch suction and discharge connections, up to approximately 8m self-priming capability and an adjustable NXT CORE start pressure from approximately 0.5 to 6.0 bar.
Before ordering, check the required simultaneous flow and pressure, water source, suction lift, suction-pipe diameter and length, water cleanliness, electrical supply, weather protection, external pressure-vessel requirements and whether automatic mains-water changeover is required.
For supply only, arrange a suitable installer. For eligible Brisbane and Gold Coast properties, select the matching supplied-and-installed pathway and any required plumbing, pressure-vessel, filtration, electrical, weather-protection, removal or access add-ons before checkout.
